Iron Casting & Machining
for the Power Generation Industry
We produce high-quality gray and ductile iron castings for turbines, generators, and gearing systems, supplying the power generation industry.
Kanoff Machining is a reliable, certified, and sustainably powered manufacturing near the U.S. border, with clients all over the U.S. and Canada.
Iron Foundry and Machining Service for Energy Equipment Manufacturers
With over five decades of experience in casting technology, in collaboration with our sister company, FA Foundry, we produce high-quality gray and ductile iron castings and machined parts for Tier 1 and Tier 2 OEMs in the power generation industry.
Our foundry operations combine metallurgical precision, process control, and sustainable production, ensuring every casting and machined part meets the demanding mechanical and dimensional standards required by energy manufacturers all over North America.
- Over 55 years of foundry expertise
- 4–6-week lead times for U.S. and Canadian clients
- ISO 9001:2015 and CTPAT certified
- 100 % solar-powered operations
- Foundry and machining installations are back-to-back in the same complex, resulting in lower costs and less time for every process.
Components by type of Energy
Parts for Commercial and Industrial Generator Sets
Integrated casting and machining of iron components for commercial and industrial generator sets, designed for durability, precision, and continuous operation.
Generator housing castings and machining
- Bearing housing castings
- Stator frame casing
- Exciter and end cover castings
- Engine-to-generator coupling and mounting structures
- Connection flanges and brackets
Parts for Wind Energy
Integrated casting and machining of critical wind power components built for strength, precision, and long-term reliability.
- Wind turbine casting and machining
- Gearbox housing casting and gearbox casting with optional gearbox machining services
- Gear castings and rotor shaft castings
- Generator housing castings
Parts for Hydropower
We can produce and machine hydraulic component castings for critical water systems, including turbines, penstocks, and flow control assemblies built for performance in demanding environments.
- Penstock fittings casting
- Distributor rings and valve bodies
- Hydro turbine housings casting and machining
- Rotor and stator frame castings
Parts for Thermal Energy
Integrated casting and machining of iron components for thermal systems built for high temperatures, durability, and operational reliability.
- Turbine housing casting and machining
- Compressor housing casting and machining
Pump and generator housing castings - Flanges and structural casings
Parts for Hydraulic Power Systems
We can also produce reliable Iron Castings for Hydraulic Control and Motion Systems.
Our custom hydraulic component castings are designed for precision motion, sealing, and fluid control applications in energy and industrial equipment.
All parts can be manufactured in gray and ductile iron, with dimensional tolerances tailored to OEM specifications.
Typical components include:
- Pump housings and covers
- Valve bodies and manifolds
- Hydraulic motor casing and machining
- Mounting brackets and connection flanges
- Actuator and cylinder components
Gray Iron, Ductile Iron Casting, and Machining Capabilities
Precision in every pour.
Our foundry combines traditional craftsmanship with advanced control technology to achieve repeatable quality across medium-to-large castings.
- Materials: Gray & ductile iron
- Weight range: 250 – 2,400 lbs
- Processes: Green sand, resin-bonded, and automated molding lines
- Furnaces: Induction melting with metal analysis
- Quality: Spectrometry, microstructure, and NDT testing
Perfection at any part.
Our CNC machining shop features state-of-the-art equipment and years of experience, complemented by the close proximity with our foundry facilities. This combination ensures not only top-quality work but also efficiency and quick turnaround times, ultimately leading to significant savings for our clients.
- Materials: Gray & ductile iron
- Weight range: 250 – 2,400 lbs
- Quality: Several technologies, such as our CMM equipment (Coordinate Measuring Machine), are essential for assuring quality on any piece.
- We offer a wide range of equipment suitable for nearly any task.
| Equipment | Dimensions |
|---|---|
| CNC - Vertical | 81” × 61” × 42” |
| CNC - Vertical | 121” × 61” × 11” |
| CNC - Horizontal | 40” × 40” × 40” |
| CNC - Horizontal | 25” × 25” × 25” |
| Torno Vertical con Herr. Vivas | 53” Swing |
| Torno Vertical con Herr. Vivas | 78” Swing |
| Torno Vertical | 63” Swing |
| Horizontal Boring Machine | 153” Swing |
Finishing & Value-Added Services
While our focus is iron casting, we also offer post-casting finishing to ensure ready-to-use components.
- Painting & coating
- Dimensional inspection
When required, complementary CNC machining for energy components is available to deliver fully finished parts — reducing coordination and lead times.
Sustainability & Certifications
We support the shift toward clean and sustainable energy production through responsible foundry operations.
Kanoff Machining is a 100 % solar-powered facility
ISO 9001:2015 and CTPAT certified
Member of the American Foundry Society (AFS)
Sand reclamation and emission-controlled melting systems
Partner with a Certified Iron Foundry & Machining
Whether you need gearbox housing castings, turbine housing castings, or hydraulic component castings,
We offer reliability, precision, and production efficiency, all from our strategically located facility near the U.S. border.
Each cast or machined part is carefully produced to power your energy systems.